Hot Runner Systems

DynaFlow™

Smarter Solutions

DynaFlow™ is a collaborative venture between Vasantha Group and Moulding Excellence®, drawing from over 25 years of global hot runner domain experience and 35 years of precision manufacturing expertise. Key features of this innovative product are:

  • Customer-centric design for seamless integration and maintenance
  • Premium construction ensuring durability and reliability
  • Proudly Make in India, contributing the nation’s manufacturing prowess

DynaFlow™ stands out as a smarter choice for mold makers seeking a domestic brand that offers exceptional value for money. With its blend of energy efficiency, service friendliness, and low cost of ownership, DynaFlow™ sets a new standard in hot runner solutions. Reach out to us at dynaflow@mouldingexcellence.com to learn more about how DynaFlow™ can elevate your moulding operations.

  • Nozzles
  • Gating styles
  • Single nozzle systems
  • Manifold systems
  • Speciality systems
  • Downloads

DynaFlow™ range presents six series of nozzles catering to diverse market segments including packaging, personal care, medical, automotive, electrical and electronics. These nozzles feature the innovative OptiHeat technology, providing a thermal profile with a variance of +/-10% from entry to exit, coupled with the convenience of sleeve heaters.

All series of nozzles share the same length across all gating styles, making it a breeze for mold designers while working with DynaFlow™ systems.

DynaFlow™ offers six gating style options in each nozzle series, catering to a broad spectrum of resin types and gate cosmetic requirements. There are three thermal gate configurations in total for tip and sprue gates, and three valve gates as listed below.

  • Hot Tip
  • Insert Tip
  • Sprue Gate
  • Cylindrical Valve
  • Taper Valve
  • Insert Valve

All nozzle and gate cut-outs conform to industry standard dimensions with minimal footprint, facilitating seamless integration. Additionally, specialized gating styles are offered for applications involving short-cycle caps & closures, polyvinyl chloride, and metal injection molding.

Our manifold systems come in a variety of configurations to suit thermal and valve gate applications seamlessly. Crafted from premium-grade stainless steel, these systems boast unparalleled corrosion resistance against additives and aggressive resins. With meticulous design for both thermal and rheological balance, DynaFlow™ systems prioritize integration and service friendliness, offering several notable features:

In prioritizing service friendliness within DynaFlow™ systems, several notable features have been incorporated;

  • Field-replaceable manifold heaters
  • Serviceable manifold plugs
  • Easy valve pin height adjustment

Furthermore, the unique design features of our nozzles, manifold, and auxiliary components enable DynaFlow™ systems to operate at lower power consumption levels, ensuring efficiency without compromising performance.

If you are in search of a specialized hot runner system such as side gates or stack tools, your quest ends here with our highly engineered solutions. Our DynaFlow™ Linear and Radial Side Gates are purpose-built for applications that require lateral gating and optimal gate finish. Designed for compact molds and intricate parts, these systems provide consistent filling, minimal vestige, and superior surface aesthetics.

For high-output molding, our stack mold systems are engineered to maximize productivity without compromising quality. The design features an innovative sprue bar with an integrated anti-drool system, ensuring efficient and controlled melt transfer between mold faces. This technology helps achieve shorter cycle times, reduced waste, and uniform part quality, making it ideal for large-volume production environments.

Comprehensive systems are at your disposal for both prototype and single cavity projects, whether thermal or valve gate. Two configurations are offered for thermal gate systems, accommodating both heated and unheated inlets to cater to commodity and engineering resins

  • Single Nozzle with Heated inlet (SNH)
  • Single Nozzle with Unheated inlet (SNU)

For single valve gate applications (SVG), units are available with air actuation and water cooling, ensuring support for high-temperature applications.

Technology Partners